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SOLUTIONS

PLASTIC FILM RECYCLING LINE

3E Machinery provide a wide range of standard and bespoke plastic crushing and washing systems to meet the ever changing and demanding requirements of a modern recycling environment. The systems are capable of processing a wide range of plastic materials with varying levels of contamination including extremely heavy contamination such as oil based substances and agricultural waste. The output material can be applied for granulation, blow molding and blowing?injection. The whole production line is easy to operate, efficient and low energy consumption.

  • SPECIFICATIONS
  • MAIN EQUIPMENTSVIDEOS
  • VIDEOS

SYSTEM LAYOUT

APPLICATIONS Suitable for but not limited to

OUTPUT

  • Plastic Film

    (The humidity of final output within 5-10%)

  • Semi melted Plastic granules

    (The humidity of final output within 2%)

  • Full melted Plastic granules

    (The humidity of final output within 2%)

EQUIPMENT CHARACTERISTIC

Capacity
300-2000 kg/h
Application
Suit for recycling PP/PE/PA waste film, Post consumer film, Food contaminated film, Garbage film, Agricultural film, Mulching film, Greenhouse film, PP woven bags etc.
Specification
The production line is mainly composed of Plastic Film Shredder/ Plastic Film Granulator, Friction Washer, Sink Floating Tank, Horizontal Centrifugal Dryer, Squeezer or Squeezer & Agglomerator. The whole production line is easy to operate, efficient and low energy consumption.
Output Type
●  Material will be processed by crushing, washing, dewatering, drying. The humidity of final output could be within 5-10%.
●  Material will be processed by crushing, washing, dewatering, squeezing & aggregating. The humidity of final output could be within 2%.
After-sales Service
3E have a experienced installation team to provide professional installation guidance and training support.

CASES

  • 产量:300-500 kg/h

    投产时间:2007

    USA . Waste Film recycling Line

  • 产量:500kg/h

    投产时间:2012

    Saudi Arabia.Jumbo Bag Washing Line

  • 产量:500kg/h

    投产时间:2011

    India . Agricultural Washing Line

  • 产量:500kg/h

    投产时间:2013

    Libya . Waste Film Washing Line

  • 产量:1500kg/h

    投产时间:2012

    China . Garbage Film Washing Line

  • 产量:2000kg/h

    投产时间:2014

    Post Manufacturing Film Washing Line

  • 产量:4000kg/h

    投产时间:2014

    HK . Agricultural Washing Line

  • 产量:4000kg/h

    投产时间:2014

    Malaysia . Agricultural Washing Line

MAIN EQUIPMENTSVIDEOS

STEP-1  SIZE REDUCTION

Double Shaft Shredder

Plastic Granulator

STEP-2  PREWASHING

Pre-washer

This machine is mainly for cleaning PE/PP/PET plastic film and flakes that after crushing, to clean the dirty that mixed in the film. The exterior shell make by stainless steel, excellent in corrosion resistance, and the impeller by wear resistant material with dependable performance. Water injection device is awarded patent.

Film Prewashing Machine

Special feeding and washing blade design for big size film prewashing, the screen can remove most of dirty and sand. It can protect the knives of the crusher to running longer time and more efficient. The waste film through the prewashing machine can decrease 80% dirty. The machine can be wet and dry washing.

Trommel

Trommel is adopts for pre-treatment process to get rid of impurity including sand, metal and etc. It can reduce the abrasive wear of the following machine.

STEP-3 WASHING

Sink floating tank

Wash and separate the materials that heavier than water.

STEP-4 DEWATERING

Horizontal Centrifugal Dryer

This machine is mainly used to dewatering the cleaning plastic film, centrifugal forces from high speed rotation for master shaft which throw plastic film and water against the screen, and water is drained from the screen. This machine is good effective on drying and high efficiency.

STEP-5 SQUEEZING & AGGREGATING

Squeezer

Squeezer is used for PE/PP plastic film or woven bag that after crushing and cleaning mechanical dewatering, adopting large torque spiral that can extrude the loose material, and make the water throw out from the screen. The discharge port is hydraulic controlled , it can avoid plugging material. This machine is less energy consumption and good drying performance, moisture content of the output material can be controlled between 5-10%.

Agglomerator

Because of friction, the recycled material will get hot and soft, the surface will melt and the shape will be strip like worm, then will be sucked in the granulator to be cut as granulate whose size as you required.It could use the aggregator to recycle film, PE, PS, PET etc. together with composite material which is dry. High capacity, full automation, continuous operation, less operation staff, the humidity of output material could be within 2%.

Squeezer & Agglomerator

Squeezing agglomerator will take process for the film or woven bags which are washed and clean by squeezing and drying. Comparing with previous type squeezer, current squeezing agglomerator with the unique principle about squeezing solve the difficultes about dewatering for the film or filiform plastic, whats more it could control the output humidity could be within 5%, and it is Less energy consumption and high degree of automation.

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